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LVDT Conditioner Module

Model 5D30 / 5D30V

The Models 5D30 and 5D30V are high-reliability conditioners for measurement of displacement, force, pressure, and other parameters obtained with a linear variable differential transformer (LVDT) or other variable transformer transducer.

The 5D30 delivers filtered analog output of ±5 VDC, while the 5D30V produces ±10 VDC.

Based on the synchronous carrier-demodulator principle, both models can handle a remarkably wide range of signals (from 16 to 4000 mV/V, full scale)—with no special "long-stroke" cabling required for high-output sensors.  Three selectable operating frequencies are provided to best match the user's specific transducer.  Exceptional signal stability and accuracy over the entire input range are achieved through

regulated, remotely sensed AC excitation

precise LINEARITY / SYMMETRY correction and SIGNAL PHASE adjustment via software commands

high-stability amplification

configurable low-pass active filtering

"absolute" and "two-point" software-based calibration

effective signal isolation and ESD protection

Powerful low-pass active filtering is independently selectable for each 5D30(V) analog output (see General 5D Series Specifications), for removal of unwanted high-frequency measurement-signal components and the elimination of aliasing errors, if the module's output is subsequently sampled. 

For both the Model 5D30V and the Model 5D30S (the "S" Option version of the Model 5D30), a 10-pin header for a Phoenix Style screw-terminal connector replaces the Model 5D30's standard DB25 connector for the module's power, configuration, logic, and analog output wiring.  Ensuring secure cable connections to individual 5D modules, these versions are intended primarily for single-point or single-mount module applications.  Since the logic "enable" line is not provided in this case, both analog outputs are continuously available for both the 5D30V and the 5D30S.




View / download complete
Model 5D30/5D30V Instruction Manual

Advanced Linearity and Negative Symmetry Correction for Transducers That May Require It

The 5D30(V) can easily accommodate sensors that exhibit typical nonlinearity and/or asymmetry (as shown in the figures below).  By applying simple software commands, you can fit the output curve to your linear, symmetric "ideal."  (NOTE: The 5D30(V)'s LINEARITY POSITIVE (LNP) and LINEARITY NEGATIVE (LNN) commands are for entry of a midscale correction in the positive and negative domains, respectively.  The linearity improvement furnished here is useful in cases where the output linearity error increases and decreases smoothly—with no inflections—with increasing values of input, as is commonly the case with conventional LVDT sensors.)

Typical Nonlinearity

Typical Asymmetry

Internal "Absolute" Calibration Coupled with High-Accuracy "Two-Point (Deadweight)" Calibration

Because of normal cable loading effects, it is a practical necessity to calibrate any LVDT/CABLE/INSTRUMENT system after installation, using a known input standard.  The "absolute" calibration provided by the 5D30(V) normally yields a very good first approximation.  Conventional "zero and span" calibration may then be easily performed—with the module fully "in place"—using the Configurator software supplied with the module.  This procedure includes any necessary phase-shift compensation, symmetry trimming, and midscale linearity adjustments. 

When calibrated "in place," the 5D30(V) offers excellent stability and interchangeability of units.  As long as an initially calibrated 5D30(V)'s setup configuration is exactly transferred to the 5D30(V) that replaces it, no recalibration is usually required to maintain the stated accuracy (see Specifications).


Model 5D30(V) Specifications  [Top ]

(Click here for 5D Series General Specifications)

Transducer Types

Virtually any variable transformer transducer, including 4-, 5-, and 6-wire LVDT's and 3- and 5-wire Variable Reluctance Transducers.  The diagrams below show standard cabling for LVDT's with series-opposed secondary coils.  The 5-wire cabling is for under 20 ft. in length; the 7-wire cabling is for 20 ft. or longer.  Wiring of Variable Reluctance Transducers and of LVDT's with series-aiding coils requires user-supplied half-bridge resistors (see the Model 5D30/5D30V Instruction Manual for diagrams).

Input Ranges (Nominal, Full-Scale) and Accuracy per Excitation Setting

See table, below; selectable when the 5D30(V) is configured.  Accuracy is given as % of full-scale overall expected maximum error, following calibration.  Note that the highest range selection accommodates actual inputs as high as 4000 mV/V.

Excitation
Range (mV/V) 3.27 or 5.00 kHz 10.00 kHz
16 0.03 0.04
25 0.03 0.04
40 0.02 0.03
64 0.02 0.02
100 0.02 0.02
160 0.02 0.02
250 0.02 0.02
400 0.02 0.02
640 0.02 0.02
1000 0.02 0.02
1600 0.03 0.03
2500 0.05 0.05

Excitation

Frequency

3.27, 5.00, or 10.00 kHz; selectable when the 5D30(V) is configured

Voltage

Nominal 3 VAC rms

Accuracy

Dependent on range and excitation; see table, above

NOTE: The full-scale accuracies given in the table refer to the 5D30(V)'s response to substantially undistorted waveform inputs.  Any phase shift must be compensated for during calibration.  Some gain deviation from LVDT data-sheet specifications is normally to be expected as a result of loading the transducer's finite output impedance with intrinsic cable capacitance.  The degree of this error will vary with cable type and length.

Amplifier

Normal-Mode Range

15 V rms operating; 240 V rms without damage

Input Impedance (Differential)

Greater than 350 kΩ

Offset

Initial: ±0.05% of full scale
Vs. temperature:
±25 ppm/°C
Vs. time: ±10 ppm/month

Gain Accuracy

±0.02% of full scale typical, following calibration; see table, above

Gain Stability

Vs. temperature: ±25 ppm/°C;
Vs. time: ±10 ppm/month

Analog Filters

0.2, 2, 20, 200, or 2000 Hz, independently selectable for each output

NOTE: For the Model 5D30(V), the value of the highest allowed corner frequency is dependent on the selected excitation frequency: for an excitation of 10.00 kHz, it is 2000 Hz; for 5.00 kHz, it is 1400 Hz; and for 3.27 kHz, it is 1100 Hz.

Analog Outputs

Filtered ± 0 to 5 VDC (for the Models 5D30 and 5D30S) or ± 0 to 10 VDC (for the Model 5D30V), with linearity maintained for 20% overrange.  For the Model 5D30 (only), Output B is switchable via logic "Enable" line.

Logic-Input Function
  
(see also General 5D Specs)

Enable
The following diagrams show 5D30 logic input connections for switch closure (no external supply) and active TTL logic, respectively, using the standard module DB25 connector.  For the "Enable" function, see 5D Analog Outputs and the description of the MODULE IDENTIFICATION (MID) command.

NOTE: For the Models 5D30V and 5D30S, the Enable function is not provided, and both analog outputs are continuously available.

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