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DC Strain Gage Instruments

Models 3170, 3270, 3370

These are highly accurate DC instruments for use with load cells, pressure sensors, and other strain gage transducers employing a 4-arm bridge.

The Model 3170 Strain Gage Conditioner is the basic "Form 1" instrument.

The Model 3270 Strain Gage Conditioner / Indicator is the "Form 2" instrument, providing vivid front-panel digital indication of measured values, scalable in desired engineering units.

The Model 3370 Strain Gage Conditioner / Indicator / Controller is the "Form 3" instrument, and includes HI/LO limit detection with control output.  For use of a Model 3370 equipped with internal solid-state relay ("S" Option), see Relay-Controlled Filling Operation.

Advanced circuit design overcomes many of the errors traditionally afflicting the strain gage measurement process, resulting in three high-level, drift-free, noise-free analog outputs (see Specifications).  Nearly all mechanical measurement and control requirements are covered by these three simultaneously available outputs.

Other important features include

remote sensing and regulation of bridge excitation—eliminates errors from temperature effects on cable resistance

seven-wire calibration circuitry—applies the internal shunt calibration resistor at the transducer terminals, thereby eliminating significant calibration transfer error in long-cable installations

true differential input, with better than 80 dB of common-mode rejection—eliminates errors from common-mode pickup and possible "ground-loop" coupling

input impedance in excess of 100 megohms preserves the validity of factory calibration, prevents conversion of common-mode to normal-mode signals, and eliminates remaining errors attributable to cable resistance.  Allowable cable length has virtually no practical limits.

elimination of both short-term and long-term drift through an advanced solid-state chopper stabilization technique, while preserving the full frequency passband, free of chopper noise; the rated accuracy is obtained without "warm-up" period or periodic "tweaking" of controls

active low-pass filtering smooths unwanted dynamic signal components arising from vibration, power impulses, etc., that might prevent stable digital conversion or control action

For a special "P" version of the Model 3370 dedicated to the capture and hold of peak torque values, see the Model TM3 Torque Monitor.  For conditioning inputs from AC-excited strain gage transducers, see the Models 3178, 3278, and 3378.

For typical 3170/3270/3370 operations, see the following applications:

Using 3000 "Form 1" Conditioners for Spring Testing

Monitoring Peak Connector Insertion Force

Relay-Controlled Filling Operation

Tank Level Measurement Using a Single Load Cell

Tank Level Measurement Using Four Load Cells and a Four-Channel Junction Box

Leak Testing of Hydraulic Hoses

Measuring Material Rupture Strength

Measuring Mass Flow of Fuel Consumed

Measuring Thrust in Rocket Propellant Research

3000 Series options applying to these instruments include

Analog Peak Capture (Models 3270 and 3370)

4-20 mA Current Output (all models)

0-10 VDC Dual Galvanic Isolated Output (Models 3170 and 3270)

Internal Relays, Electromechanical and Solid-State (Model 3370)

12 VDC Battery-Powered Operation (all models)

Nominal 230 VAC Operation (all models)


DC Strain Gage Instrument Specifications  [Top ]

(Click here for 3000 Series General Specifications)

Input Type

Conventional 4-arm strain gage bridge, nominal 90 to 2000 Ω

Input Range (full-scale)

Nominal sensitivity 1 to 8 mV/V, full scale*

Excitation Supplied

Regulated 5 or 10 VDC, user selectable**

Analog Outputs

Three outputs, each ±5 VDC full-scale with 50% overrange, 5 mA maximum; low-pass corner frequencies of 2 Hz, 200 Hz, and 2 kHz, respectively

Common-Mode Rejection

Greater than 80 dB

Input Impedance

Greater than 100 MΩ

Analog Filtering

Active low-pass filters provide -60 dB per decade above cutoff frequency ("f"); full-scale slew time is 1.4/f sec

Output Ripple and Noise

0.15% of full scale (rms) maximum for 200-Hz and 2-kHz outputs; 0.02% of full scale (rms) maximum for 2-Hz output

Accuracy (typical, following calibration)

0.05% of full scale

Display Resolution (Models 3270 and 3370)

0.02% of full scale***

* Ten-turn coarse and fine front-panel controls will balance 1.5 mV/V initial unbalance and allow span adjustment over the stated full-scale sensitivity.

** Transducers with sensitivity from 4 to 8 mV/V, full scale, or with bridge resistance of 120 Ω or less, must use 5-V excitation.

*** Includes the combined effects of nonlinearity, random noise, line-voltage variation between 105 and 130 volts, ambient temperature variation of ±20° F about starting value, and six-months drift of zero and span.  Errors attributable to the transducer are not included.

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