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DC Strain Gage Conditioner

Model 3570

The Model 3570 DC Strain Gage Conditioner is a general-purpose instrument for input of pressure, force, torque, weight, and other variables measured by DC-excited strain gage transducers.  It accepts a single input from any conventional 4-arm strain gage bridge, nominal 120 Ω or higher, with a full-scale range of 0.75, 1.5, or 3.0 mV/V.  Optional bridge-completion circuitry is provided by the Model 10CJB-2, allowing input from a 2-wire 1/4-bridge, 3-wire 1/4 bridge, or 1/2-bridge gage configuration, as shown in Stress Analysis Using External Bridge Completion.

Advanced circuit design overcomes many of the errors traditionally afflicting the strain gage measurement process, resulting in rock-solid digital indication and noise-free analog output.

Other important 3570 features include

selectable bridge excitation (nominal 2, 5, or 10 VDC)

remote sensing and regulation of bridge excitation—eliminates errors from temperature effects on cable resistance and yields consistently stable ratiometric measurement, unaffected by possible power-supply drift

input impedance in excess of 100 megohms preserves the validity of factory calibration, prevents conversion of common-mode to normal-mode signals, and eliminates remaining errors attributable to cable resistance.  Allowable cable length has virtually no practical limits.

selectable active low-pass filtering smoothes unwanted dynamic signal components arising from vibration, power impulses, etc., that might prevent stable digital conversion or control action (see Specifications)

Simple two-point "zero and span" calibration is provided for the 3570's input channel.  In addition, a 100-kΩ, 0.1% shunt resistor is supplied.  You can use this resistor—or one of your own—to apply an "equivalent input" for calibration purposes, when the transducer's full-scale mV/V sensitivity is accurately known.  The calibration shunt may be switched in and out for either a positive or negative up-scale reading via simple mnemonic commands issued to the RS232/RS485 port or by means of logic-level command signals through the rear Analog Input Connector.

A third calibration technique for the 3570 involves application of the special MV/V CALIBRATION (MVV) command through the RS232/RS485 Interface Port when both "mV/V" sensitivity and corresponding full-scale rating of the transducer are known.

The 3570 offers all standard 3500 Series features, including

selectable digital smoothing

custom 15-segment linearization

HI/LO limit monitoring with logic I/O

scalable analog output

analog +peak capture

automatic tare offset

digital track and hold

either single-node (RS232) or multinode network (RS485) communications

The instrument can be completely set up and operated either through the front-panel keypad or via simple mnemonic commands received from an external computer or terminal through the RS232/RS485 Interface Port.

For typical 3570 operations, see the following applications:

Monitoring Compression Force in a Pill Press

Brake Testing

Stress Analysis Using External Bridge Completion

Testing Motors for Proper Stall Torque

Batch Weighing with Motor Control


DC Strain Gage Conditioner Specifications  [Top ]

(Click here for 3500 Series General Specifications; see also
the statement on Daytronic accuracy specifications)

Input Type

Conventional 4-arm strain gage bridge, nominal 120 Ω or higher

NOTE: 1/4- and 1/2-bridge gage configurations can be accomplished by means of the Model 10CJB-2 Bridge Completion Card, or by equivalent external bridge completion circuitry supplied by the user.

Input Ranges (full-scale)*

Nominal
Input Range
Actual Normal-Mode Input-Signal Voltage (Max.) Absolute
Maximum Overrange
(50%)
Input at which Display Reading Corrsponds to
"m" Term

3.0 mV/V

45 mV/V 4.5 mV/V

4.0 mV/V

1.5 mV/V

22.5 mV/V 2.25 mV/V

2.0 mV/V

0.75 mV/V

11.25 mV/V 1.125 mV/V

1.0 mV/V

Excitation Supplied

Selectable 10, 5, or 2 VDC; 85 mA maximum

Normal-Mode Range

±45 V operating; ±8 V without instrument damage

Common-Mode Range

±0.50 V operating; ±8 V without instrument damage

Common-Mode Rejection Ratio

-60 dB at DC; -90 dB at 60 Hz, 1 kHz, and 3 kHz

Input Impedance (Differential and Common-Mode)

Greater then 100 MΩ

Offset

Initial: ±0.025% of full scale
Vs. Temperature: ±25 ppm/°C
Vs. Time: ±10 ppm/month

Gain Accuracy

±0.02% of full scale ± 1 count LSD, typical, following calibration**

Gain Stability

Vs. Temperature: ±50 ppm/°C
Vs. Time: ±20 ppm/month

Analog Filtering

Fixed

2 kHz

Selectable

5-pole filter with selectable low-pass corner frequency of 5, 10, or 20 Hz

Frequency Characteristics

Corner Frequency 

 Response at . . .

5 Hz

10 Hz 20 Hz

-3 dB

5 Hz 10 Hz 20 Hz

-60 dB

32 Hz 65 Hz 125 Hz

Step Response Settling Time (Full-Scale Output)

Corner Frequency 

 

5 Hz

10 Hz 20 Hz

To 1% of final value

250 ms 125 ms 60 ms

To 0.1% of final value

400 ms 200 ms 100 ms

To 0.02% of final value

600 ms 300 ms 170 ms

Peak Capture

Positive analog peak, digitally held for indefinite display; minimum full-scale input pulse duration is 6 msec (to 1% of full-scale accuracy), 12 msec (to 0.1% of full scale accuracy), and 20 msec (to 0.02% of full-scale accuracy); PEAK and TRACK modes controlled by front-panel button, rear-panel logic input, or computer-port command

Analog Output***: See 3500 Series General Specifications

Frequency Characteristics and Step Response Settling Times

After (A) FIXED ANALOG FILTER or after (B) +PEAK in "TRACK" Mode: -3 dB at 2 kHz; -60 dB at 16 kHz; settling time to 1% of final value: 0.6 msec; to 0.1% of final value: 0.75 msec; to 0.02% of final value: 1.25 msec

After (B) +PEAK in "PEAK" Mode: Settling time to 1% of final value: 6 msec; to 0.1% of final value: 12 msec; to 0.02% of final value: 20 msec

After (C) SELECTABLE ANALOG FILTER: See Analog Filtering (Selectable), above

* Since channel zeroing is by digital techniques, no input balance control is provided.  The allowable input range, therefore, must include an initial unbalance (which, in commercially produced strain gage transducers, is negligible).  Other transducers may have to be externally trimmed to be used with the Model 3570, if zero unbalance exceeds 20% of full scale.

** Initial (uncalibrated) inaccuracy may be as great as ±0.05% of full scale.  Maximum error that could occur upon replacement of the Model 3570 not followed by calibration is ±0.1% of full scale.

*** When (1) the analog output scale is 100.0%, (2) the analog output offset is 0.0%, and (3) the selected excitation is 10 V, then any of the following inputs will result in an analog output of 5 V: an input of 4 mV/V on the 3.0-mV/V range; an input of 2 mV/V on the 1.5-mV/V range; or an input of 1 mV/V on the 0.75-mV/V range.

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