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4000 Series
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4000 Series
OPTIONS
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| Statistical
Process Control (SPC) Instruments |
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Models
4K/SPC-30, 4K/SPC-32, 4K/SPC-60, 4K/SPC-62,
4K/SPC-77
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Based
on the "Standard Input" Model 4030,
4032, 4060,
4062, or 4077,
each "4K/SPC" instrument provides true, on-line SPC in
either bit-controlled operation (for discrete parts) or time-controlled
operation (for continuous processes).
This
is "true" SPC because it ensures a stable process not just
within fixed "spec-determined" setpoints, but also within natural
control limits continuously calculated from the process spread, using
"±3-sigma" conventions.
And
it's "on-line" because, with vivid analog and digital
indication, plus TTL-level logic control outputs, it makes immediate
control feedback possible. The operator can catch
out-of-tolerance parts while they're still on the line, without having to
wait for a computer to process "historical" measurement data.
Standard
4K/SPC models perform SPC operations on a single "live"
measurement channel. In almost all cases, this is the "finished
answer" channel of the base unit—or, in the case of base units with
two analog inputs, an undedicated channel that may be assigned to either
input or to a "Calculate" channel that operates on them
both. Note, however, that a special modification of the 4K/SPC based
on the Model 4032 or 4062 permits simultaneous SPC
processing of both analog inputs.
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4K/SPC
features include
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Selectable
digital and bargraph display of "LIVE" MEASUREMENT OR
STATISTICAL DATA: X-BAR, R, Standard Deviation, Variance, and
Mean Moving Range for the last complete subgroup; X-BAR-BAR, R-BAR,
and Standard Deviation for the last 100 subgroups taken since SPC
was reset |
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User-defined
SUBGROUP SIZE (2 to 25) |
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CONTROL
LIMITS, WARNING LIMITS, and SPECIFICATION LIMITS all continuously
indicated by front-panel bargraph. Control and Warning
limits may be fixed (as entered by the user) or calcaulted
(continuously) derived from the monitored process). Logic
outputs and front-panel annunciators are tied to the control-limit
status of "live" data, X-BAR, and R (the outputs are shown
in the following diagram). Default settings may be entered for
control limits and statistical variables to prevent tripping of
control outputs until a specified number of subgroups have been
taken. |
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On-board
"HISTORY" MEMORY of up to 6000 individual sample readings,
accessible via mnemonic command
or the StartPAC 100
software supplied with every 4K/SPC unit (for specially modified
DUAL-CHANNEL 4K/SPC MODELS, the history memory allows up to 3000
individual sample readings per SPC channel) |
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Total
part counting up to 32000 |
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Subgroup
samples may be taken MANUALLY or AT A SPECIFIED TIME INTERVAL.
When the 4K/SPC is set for "manual" sampling, you can take
a reading by (1) pressing the front-panel TAKE button, (2)
delivering a logic input to the rear panel via
footswitch or other contact closure, or (3) entering a SAMPLE
(SAM) command through an optional Model
10P80D Extended Keyboard or through the instrument's Computer Interface
Port. The statistical process can be instantly stopped,
started, or reset at any time. |
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RS485
NETWORKING IS A STANDARD FEATURE OF EVERY 4K/SPC.
Simple mnemonic commands may be issued
by the network host—or by the local operator, via optional Model
10P80D Extended Keyboard—to
control the entire statistical process or to access any and all
statistical data stored in the instrument. See the summary of
special 4K/SPC SETUP commands
and RUN-TIME commands. |
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StartPAC100
software with on-line HELP lets you set up the 4K/SPC quickly and
easily. You can define and store multiple SPC FORMATS.
Any format may then be downloaded into the instrument, depending on
your current application requirements. In addition, the
software contains routines for viewing and printing "Sample
History" or current SPC variable data; for logging SPC
data to disk; and for exporting SPC data to third-party
software for later off-line analysis. |
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For
typical dual-channel 4K/SPC operations, see the following applications:
4000
Series options applying to 4K/SPC instruments include
The
Model 4K/SU SPC Upgrade is available for any basic model
(other than a 4010, 4040, 4078, 4K/HP, or "4K/SPC") produced
after January 1, 1991. It includes the Model
4K/NU RS-485 Network Upgrade. Contact the
factory for details.
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