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AC Strain Gage Conditioner

Model 3578

Being a phase-sensitive carrier-demodulator instrument (rather than fully DC), the Model 3578 is intended for applications involving transformer coupling to the transducer bridge (as with rotary-transformer torque sensors) and for applications requiring high sensitivity with optimum signal-to-noise characteristicsas, for example, where the electrical environment is especially noisy and there is a need for high amplification of low signal levels.

Responding only to the modulated carrier frequency, the 3578 rejects extraneous voltages that can cause errors in DC systems.  Excitation is fixed at 3 VAC (rms) at 3280 Hz.

Other important 3578 features include

remote sensing and regulation of bridge excitation—eliminates errors from temperature effects on cable resistance and yields consistently stable ratiometric measurement, unaffected by possible power-supply drift

high input impedance preserves the validity of factory calibration, prevents conversion of common-mode to normal-mode signals, and eliminates remaining errors attributable to cable resistance.  Allowable cable length has virtually no practical limits.

user-settable phase and symmetry controls for accurate calibration

selectable active low-pass filtering smoothes unwanted dynamic signal components arising from vibration, power impulses, etc., that might prevent stable digital conversion or control action (see Specifications)

Simple two-point "zero and span" calibration is provided for the 3578's input channel.  In addition, a 100-kΩ, 0.1% shunt resistor is supplied.  You can use this resistor—or one of your own—to apply an "equivalent input" for calibration purposes, when the transducer's full-scale mV/V sensitivity is accurately known.  The calibration shunt may be switched in and out for either a positive or negative up-scale reading via simple commands issued to the RS232/RS485 port.

[NOTE: Unlike the Model 3570 DC Strain Gage Conditioner, the 3578 employs a special Conditioner Connector, which requires direct solder-terminal attachment of cable leads, and does not permit the input of logic-level signals for control of shunt calibration.  Also the Model 3578 cannot be calibrated by means of the software MVV command.]

The 3578 offers all standard 3500 Series features, including

selectable digital smoothing

custom 15-segment linearization

HI/LO limit monitoring with logic I/O

scalable analog output

analog +peak capture

automatic tare offset

digital track and hold

either single-node (RS232) or multinode network (RS485) communications

The instrument can be completely set up and operated either through the front-panel keypad or via simple mnemonic commands received from an external computer or terminal through the RS232/RS485 Interface Port.

For a typical 3578 operation, see the following application:

Bearing Friction Testing


AC Strain Gage Conditioner Specifications  [Top ]

(Click here for 3500 Series General Specifications; see also
the statement on Daytronic accuracy specifications)

Input Type

Conventional 4-arm strain gage bridge, nominal 90 Ω or higher

Input Ranges (full-scale)*

Nominal
Input Range
Actual Normal-Mode Input-Signal Voltage (Max.) Absolute
Maximum Overrange
(50%)
Input at which Display Reading Corrsponds to
"m" Term

3.00 mV/V

13.5 mV/V 4.0 mV/V

4.0 mV/V

1.50 mV/V

6.75 mV/V 2.0 mV/V

2.0 mV/V

0.75 mV/V

3.375 mV/V 1.0 mV/V

1.0 mV/V

Excitation Supplied

Regulated 3 VAC (rms) at 3280 Hz; 50 mA (rms) maximum

Amplifier

AC-coupled demodulator with user-settable phase and symmetry controls

Normal-Mode Range

±12 mV-AC (rms) operating; ±8 VDC without instrument damage

Common-Mode Range

±0.8 VDC operating; ±8 VDC without instrument damage

Common-Mode Rejection Ratio

Infinite at DC; -90 dB at 60 Hz; -80 dB at 1 kHz; -60 dB at 3 kHz

Input Impedance (Differential and Common-Mode)

10 MΩ

Offset

Initial: ±3% of full scale
Vs. Temperature: ±0.005% of full scale/°C
Vs. Time: ±0.002% of full scale/month

Gain Accuracy

±0.025% of full scale ± 1 count LSD, typical, following calibration**

Gain Stability

Vs. Temperature: ±50 ppm/°C
Vs. Time: ±20 ppm/month

Analog Filtering

Fixed

20 Hz

Selectable

5-pole filter with selectable low-pass corner frequency of 5, 10, or 20 Hz

Frequency Characteristics

Corner Frequency 

 Response at . . .

5 Hz

10 Hz 20 Hz

-3 dB

5 Hz 10 Hz 20 Hz

-60 dB

32 Hz 65 Hz 125 Hz

Step Response Settling Time (Full-Scale Output)

Corner Frequency 

 

5 Hz

10 Hz 20 Hz

To 1% of final value

250 ms 125 ms 100 ms

To 0.1% of final value

400 ms 200 ms 150 ms

To 0.02% of final value

600 ms 300 ms 225 ms

Peak Capture

Positive analog peak, digitally held for indefinite display; minimum full-scale input pulse duration is 100 msec (to 1% of full-scale accuracy), 150 msec (to 0.1% of full scale accuracy), and 225 msec (to 0.02% of full-scale accuracy); PEAK and TRACK modes controlled by front-panel button, rear-panel logic input, or computer-port command

Analog Output***: See 3500 Series General Specifications

Frequency Characteristics and Step Response Settling Times

After (A) FIXED ANALOG FILTER and after (B) +PEAK in "PEAK" or "TRACK" Mode: -3 dB at 20 Hz; -60 dB at 250 Hz; settling time to 1% of final value: 100 msec; to 0.1% of final value: 150 msec; to 0.02% of final value: 225 msec

After (C) SELECTABLE ANALOG FILTER: See Analog Filtering (Selectable), above

* Since channel zeroing is by digital techniques, no input balance control is provided.  The allowable input range, therefore, must include an initial unbalance (which, in commercially produced strain gage transducers, is negligible).  Other transducers may have to be externally trimmed to be used with the Model 3570, if zero unbalance exceeds 20% of full scale.

** Initial (uncalibrated) inaccuracy may be as great as ±3% of full scale.  Maximum error that could occur upon replacement of the Model 3578 not followed by calibration is ±6% of full scale.

*** When the analog output scale is 100.0% and the analog output offset is 0.0%, then any of the following inputs will result in an analog output of 5 V: an input of 4 mV/V on the 3.0-mV/V range; an input of 2 mV/V on the 1.5-mV/V range; or an input of 1 mV/V on the 0.75-mV/V range.

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